Rainbow Denim -
PRODUCTION CAPACITY
- Rainbow Denim, a part of the diversified Rama Group of Companies, is a vertically integrated plant from blow room to packing. The manufacturing capacity is 20 million metres of denim fabric per annum.
- The open end spinning frames are capable of produce fabrics in the yarn count range of 6s, 7s, 9s, 12s & 16s and the ring spinning frames in the yarn count range of 6s, 7s, 8s, 9s, 10s, 12s & 16s, using a variety of conventional cotton.
- Rainbow Denim’s State of the Art Technology & its Integrated operations across the textile value chain make it versatile and flexible to produce denim in various counts and constructions. This has enabled us to offer a wide range of products within tight timelines, while maintaining and exceeding customer expectations on quality.
EQUIPMENT & TECHNOLOGY
Rainbow Denim has invested in modern technology and equipment across all areas of its operations. Our manufacturing technology is on par with global standards and most of the equipment in the plant has been sourced from leaders in their respective fields.
An indicative list of machinery at the plant is given below:
|
Machine Name |
Machine Manufactured by |
|
Blow Room |
Crosal Engg., UK |
|
Cards |
Crosal Engg., UK |
|
Draw Frames |
Rieter, Germany |
|
Vouk, Italy |
|
|
Schlafhorst, Germany |
|
|
Open End Spinning |
Schlafhorst, Germany |
|
Reiter, Germany |
|
|
Speed Frames |
Toyoda, Japan |
|
Ring Frames |
Toyoda, Japan |
|
Process Coner |
Murata, Japan |
|
Ball Warper |
McCoy Ellison, USA |
|
Rope Dyeing |
Morrison, USA |
|
Long Chain Beamer |
McCoy Ellison, USA |
|
Sizing |
IRA Griffin & Sons INC. , USA |
|
Weaving Machines |
Toyoda, Japan |
|
Tsudokoma, Japan |
|
|
Integrated Finishing Range |
Morrison, USA |
|
Inspection & Packing |
Kitamura, Japan |
RESEARCH & DEVELOPMENT
At Rainbow Denim, we place continuous emphasis in R & D. We strive for continuous improvement in our processes and technology and make it more cost competitive. In order to provide constant innovation to our customers, we team up with external consultants and chemical companies to develop new ways and processes to both develop better products and also at better costs.
QUALITY ASSURANCE
Quality is a fundamental to our business. At Rainbow Denim, we continuously focus our manufacturing practices to get the right quality on a consistent basis. To do so, our products, manufacturing processes and equipment are rigorously and frequently checked for quality standards and process deviations, if any.
To ensure that the products meet International quality standards, the plant has testing instruments for Cotton and Yarn by Uster, Fabric testing instruments such as Tensile Strength tester, Tear Strength tester, Burst Strength Tester, Crock Meters, Spectrophotometers, etc.
Rainbow Denim conforms to internationally recognised quality standards such as ISO 14001 environmental management system, and the Oeko-Tex certificate from Germany. The plant also boasts of an Effluent Treatment Plant ( ETP ) to ensure that waste products are either recycled or used within the plant itself.
We believe that nothing is achieved individually or single handedly. Its is the Culmination of the efforts of many.
